Training Course: Advanced Electrical Submersible Pumps (ESP)

Introduction

This course offers an advanced understanding of Electric Submersible Pump (ESP) systems, with a focus on their operation, design, troubleshooting, and optimization. Participants will develop the skills to maximize pump performance, minimize downtime, and extend the lifespan of ESPs, especially in complex and high-production wells.

Course Objectives

By the end of this course, participants will:

• Acquire advanced knowledge of ESP operation and system components.
• Learn techniques for troubleshooting and resolving common ESP issues.
• Understand optimization strategies to improve ESP performance and lifespan.
• Enhance design capabilities for complex well applications.
• Analyze real-world case studies to reinforce their learning.

Course Outlines

Day 1: Advanced Principles of ESP Operation

• Overview of ESP components and their functions.
• Detailed explanation of ESP system operations.
• Factors affecting ESP efficiency in complex reservoirs.
• Key performance indicators for ESP systems.
• Case studies highlighting operational challenges.

Day 2: ESP Design for Complex Applications

• Advanced design principles for ESP systems.
• Designing ESPs for high-production and complex wells.
• Considering fluid properties in the design process.
• Hands-on design exercises.
• Review of successful ESP design case studies.

Day 3: ESP Installation Best Practices

• Key considerations for ESP installation.
• Techniques to ensure proper system alignment.
• Managing ESP installations in deep and offshore wells.
• Common installation mistakes and how to avoid them.
• Real-world installation scenarios and lessons learned.

Day 4: Troubleshooting and Problem Resolution

• Common ESP failures and their root causes.
• Diagnosing electrical and mechanical issues in ESP systems.
• Tools and techniques for effective troubleshooting.
• Strategies to prevent recurring ESP problems.
• Interactive troubleshooting exercises.

Day 5: Optimizing ESP Performance

• Monitoring ESP systems to ensure optimal performance.
• Techniques to reduce downtime and maximize operational efficiency.
• Strategies to extend the lifespan of ESP pumps.
• Case studies on successful ESP optimizations.
• Final review and participant feedback session.